Car series Custom

The company's products are mainly supplied to Shanghai Automobile Transmission, Liuzhou SAIC, Shandong SAIC, Lingong Bridge Box, Guangxi Yuchai, Zhuzhou Gear, Jinan Qingqi, Sanyang Motors, Jincheng Suzuki and other famous domestic enterprises.

About Us

About Dafa

Zhejiang Dafa Gear Co., Ltd.

The company's headquarters is located in Wenling City, Zhejiang Province, which is known as the birthplace of China's joint-stock economy. It is a provincial-level high-tech enterprise integrating R&D, manufacturing and sales of gearboxes for automobiles and motorcycles.

The company’s eastern industrial park production base covers an area of ​​80,000 square meters. It is planned and constructed with a standardized garden-style modern factory. It is an international high-tech enterprise, a key industrial enterprise in Wenling City, and one of the top 100 tax-paying enterprises. "Enterprise", "Taizhou Famous Trademark" and other awards, the company's technology center was rated as Taizhou-level technology center.

Learn More
25+ Years of brand development
Industry Knowledge

Understanding Car Transmission Gears: A Comprehensive Industry Overview

1. The Basics of Car Transmission Gears:

Car transmission gears are mechanical systems that convert the rotational power generated by the engine into the necessary torque and speed to move the vehicle. Gears accomplish this by changing the gear ratio, which alters the speed and torque applied to the wheels. They are typically housed in the transmission, which can be manual or automatic, each with its unique gear-shifting mechanism.

2. Manual Transmission Gears:

Manual transmissions, also known as standard or stick-shift transmissions, have been a staple in the automotive industry for decades. They feature a clutch pedal and a gear shift lever, allowing the driver to manually engage different gears. The most common configuration is the "H-pattern," with five or six forward gears and one reverse gear. While manual transmissions offer better control and fuel efficiency, they are gradually being replaced by automatic transmissions.

3. Automatic Transmission Gears:

Automatic transmissions have gained popularity due to their ease of use and convenience. Instead of manually shifting gears, automatic transmissions use a hydraulic system or electronic controls to change gears automatically, depending on the vehicle's speed and load. They offer a seamless driving experience, particularly in heavy traffic, and have become the standard in most modern cars.

4. Continuously Variable Transmission (CVT):

A newer development in transmission technology is the Continuously Variable Transmission (CVT). Unlike traditional gears, CVT uses a system of belts and pulleys to provide an infinite number of gear ratios. This results in smoother acceleration and improved fuel efficiency, making CVT an attractive option for manufacturers aiming to enhance the driving experience.

5. Dual-Clutch Transmission (DCT):

Dual-Clutch Transmission is a hybrid system that combines the advantages of both manual and automatic transmissions. It uses two separate clutches, one for odd-numbered gears and another for even-numbered gears. This setup allows for lightning-fast gear shifts, providing a sporty and engaging driving experience.

6. Advancements in Transmission Gear Technology:

The automotive industry has witnessed significant advancements in transmission gear technology. One such development is the use of electronic controls to optimize gear shifts and adapt to driving conditions in real-time. Additionally, manufacturers are investing in lightweight materials and compact designs to improve overall vehicle efficiency and performance.

7. Significance in Modern Vehicles:

Transmission gears play a pivotal role in achieving optimal performance, fuel efficiency, and emissions control in modern vehicles. As electric vehicles (EVs) gain prominence, gearboxes are being replaced with simple single-speed transmissions or eliminated altogether. This transition represents a paradigm shift in the industry, emphasizing the importance of efficient power delivery and energy management in EVs.

Understanding Car Transmission Gears

Types of Transmission Gears

Manual transmissions, also known as stick-shift or standard transmissions, require the driver to manually engage and disengage gears using a clutch pedal and gear shifter. They typically feature five or six forward gears, along with reverse. The simplicity and direct control over gear selection make manual transmissions a popular choice among driving enthusiasts.

Automatic Transmission:

Automatic transmissions, on the other hand, use a complex system of planetary gear sets and hydraulic controls to automatically shift gears based on speed, load, and driving conditions. They offer convenience and ease of use, as the driver does not need to manually change gears. Modern automatic transmissions often come with additional modes such as "Sport" or "Eco" for different driving preferences.

Continuously Variable Transmission (CVT):

CVTs use a belt and pulley system to provide infinite gear ratios, rather than distinct gears. This allows for smoother acceleration and better fuel efficiency by continuously adjusting the transmission's ratio to match the engine's power output with the driving conditions.

How Transmission Gears Work

In a manual transmission, gears are arranged on parallel shafts. When the driver shifts gears using the gear shifter, the gears engage and disengage with one another. For instance, when the driver moves from first gear to second gear, a smaller gear on the input shaft meshes with a larger gear on the output shaft. This causes the output shaft to rotate at a higher speed, thus increasing the vehicle's speed.

In an automatic transmission, fluid pressure and mechanical forces control the engagement of different gear sets. A torque converter connects the engine to the transmission, allowing the engine to keep running even when the vehicle is stationary. As the vehicle accelerates, the transmission's internal system adjusts gear ratios automatically to match the driving conditions.

Impact on Vehicle Performance

The choice of transmission type significantly impacts a car's performance and efficiency:

Manual transmissions offer better control and are often favored by driving enthusiasts. They can provide better fuel efficiency if used skillfully but may require more effort in stop-and-go traffic.

Automatic transmissions are more convenient, especially in heavy traffic, as they require less driver involvement. However, they can be less fuel-efficient due to the energy losses in the torque converter and hydraulic system.

CVTs deliver smooth acceleration and better fuel economy by maintaining the engine at its optimal RPM. However, some drivers may find their driving characteristics less engaging.

Advancements in Transmission Technology

In recent years, car manufacturers have made significant advancements in transmission technology to improve overall performance and efficiency. Some notable developments include:

Dual-Clutch Transmission (DCT):

DCT combines elements of manual and automatic transmissions, using two separate clutches for even faster gear shifts. This technology provides quick and smooth gear changes, enhancing both performance and efficiency.

Automated Manual Transmission (AMT):

AMT is a cost-effective alternative to traditional automatic transmissions. It uses an electronically controlled clutch to automate gear changes, reducing the driver's effort while maintaining fuel efficiency.

Hybrid Transmissions:

Hybrid vehicles often incorporate innovative transmission systems to combine power from internal combustion engines and electric motors seamlessly. These transmissions enable efficient power delivery and regenerative braking.