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About Dafa

Zhejiang Dafa Gear Co., Ltd.

The company's headquarters is located in Wenling City, Zhejiang Province, which is known as the birthplace of China's joint-stock economy. It is a provincial-level high-tech enterprise integrating R&D, manufacturing and sales of gearboxes for automobiles and motorcycles.

The company’s eastern industrial park production base covers an area of ​​80,000 square meters. It is planned and constructed with a standardized garden-style modern factory. It is an international high-tech enterprise, a key industrial enterprise in Wenling City, and one of the top 100 tax-paying enterprises. "Enterprise", "Taizhou Famous Trademark" and other awards, the company's technology center was rated as Taizhou-level technology center.

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25+ Years of brand development
Industry Knowledge

Automotive Transmission: Revolutionizing the Driving Experience

Evolution of Automotive Transmission:

The history of automotive transmission dates back to the late 19th century when manual transmissions were first introduced. Manual transmissions, also known as "stick shift," required drivers to manually engage different gears using a clutch pedal. This technology persisted for several decades until the introduction of automatic transmissions in the mid-20th century. Automatic transmissions provided a more convenient driving experience as they automatically shifted gears without driver intervention.

Types of Automotive Transmission:

1. Manual Transmission: Manual transmissions require drivers to manually shift gears using a clutch pedal and gear lever. Although they provide greater control over the vehicle, they demand more skill and attention from the driver.

2. Automatic Transmission: Automatic transmissions, popular in most modern vehicles, automatically shift gears based on engine speed, vehicle speed, and other factors. They are easier to operate and are preferred by drivers who prioritize comfort and convenience.

3. Continuously Variable Transmission (CVT): CVTs offer a seamless range of gear ratios without discrete shifts. They optimize engine performance and fuel efficiency, providing a smooth and efficient driving experience.

4. Dual-Clutch Transmission (DCT): DCTs combine elements of both manual and automatic transmissions, offering quick and smooth gear changes, improving performance and efficiency.

Impact on Automotive Industry:

1. Improved Fuel Efficiency: Advancements in transmission technology, such as CVTs and DCTs, have contributed to significant improvements in fuel efficiency. Automakers can comply with stringent emission regulations while offering better mileage to consumers.

2. Enhanced Performance: Advanced transmission systems have elevated vehicle performance, allowing for quicker acceleration and smoother gear transitions. Enthusiasts can enjoy a sportier driving experience without compromising on fuel economy.

3. Electric and Hybrid Vehicles: Automotive transmission has also influenced electric and hybrid vehicles. Many hybrids use a combination of electric motors and traditional transmissions to optimize efficiency and performance.

4. Shift to Electric Vehicles (EVs): With the rise of EVs, traditional transmissions are gradually being replaced by single-speed transmissions or direct-drive systems since electric motors can deliver maximum torque from zero RPM.

Future Trends:

1. Electrification: As the automotive industry shifts toward electrification, more electric and hybrid vehicles are expected to dominate the market. This will further impact transmission design and requirements.

2. Advanced Control Systems: Artificial intelligence and machine learning will be incorporated into transmission control systems, optimizing gear shifts based on real-time driving conditions and driver behavior.

3. Improved Materials: Advancements in material science will result in lighter and stronger transmission components, contributing to weight reduction and improved efficiency.

4. Dual-Motor Setups: Dual-motor setups, where each axle is powered by an electric motor, will become more prevalent, enhancing vehicle stability and offering all-wheel-drive capabilities.

Automotive Transmission: A Key Component for Seamless Power Transfer

Working Principles of Automotive Transmission:

The primary function of automotive transmission is to convert the rotational power generated by the engine into torque at the wheels. This is achieved by using gears to change the gear ratio between the engine and the wheels. Higher gears enable the vehicle to achieve higher speeds, while lower gears offer increased torque for better acceleration and climbing uphill.

1. Manual Transmission:

In manual transmissions, the driver manually engages different gears using a gear lever and a clutch pedal. When the clutch is engaged, power from the engine is disconnected from the transmission, allowing the driver to shift gears. By releasing the clutch, the selected gear engages, transmitting power to the wheels.

2. Automatic Transmission:

Automatic transmissions, on the other hand, use a fluid coupling or torque converter to automatically shift gears without driver intervention. The transmission's control unit utilizes various sensors to determine the optimum gear based on engine speed, vehicle speed, and load conditions.

3. Continuously Variable Transmission (CVT):

CVTs use a pulley and belt system to provide a seamless range of gear ratios without discrete shifts. This results in a smooth and efficient driving experience as the engine operates at its most efficient speed regardless of the vehicle's speed.

Types of Automotive Transmission:

1. Traditional Automatic Transmission:

Traditional automatic transmissions offer a smooth and comfortable driving experience, making them popular in many passenger vehicles. They are available in both torque converter and dual-clutch variants.

2. Dual-Clutch Transmission (DCT):

DCTs combine the efficiency of manual transmissions with the convenience of automatic ones. They use two clutches to pre-select the next gear, resulting in quicker and smoother gear changes.

3. Automated Manual Transmission (AMT):

AMTs are essentially manual transmissions with an automated shifting mechanism. They provide better fuel efficiency than traditional automatic transmissions while being more cost-effective.

4. Hybrid Transmissions:

Hybrid vehicles often use specialized transmissions to integrate electric motors and internal combustion engines seamlessly. These transmissions enable smooth transitions between electric and internal combustion power.

Advancements in Automotive Transmission:

1. Electrification:

As the automotive industry shifts towards electrification, hybrid and electric vehicle transmissions have gained prominence. Transmissions for electric vehicles often employ single-speed or multi-speed designs to optimize performance and range.

2. Computer-Aided Design and Simulation:

Advanced computer simulations and modeling techniques have allowed engineers to optimize transmission designs for efficiency and durability, reducing development time and costs.

3. Lightweight Materials:

The use of lightweight materials like aluminum and advanced composites in transmission components has contributed to overall vehicle weight reduction, enhancing fuel efficiency.

4. Smart Transmission Controls:

Modern transmission control units (TCUs) utilize complex algorithms and artificial intelligence to adapt to the driver's behavior and road conditions, providing a personalized driving experience while maximizing efficiency.